Here is my take as a hardware guy on this subject. I have done low volume portable design as well as full production for the past 10 years.
In order for a project to be successful, you have to establish some realistic goals and targets that is agreeable and achievable.
- cost, time, size & weight, features.
- $$$ backing. This project is not cheap. It can easily run into $10K range for 5-10 units even if you don't pay yourself.
Since this is a low volume 'production', then you want to minimize the inventing of the wheel and get as much off the shelf commodity parts as you can. As hardware 'spins' have real material cost associate with them, so they can get expensive.
LCD panels driving:
- Take apart say 15" LCD monitors. Case modder * quite often do this
- You can get special video cards with TTL outputs. Often these are for embedded applications.
- There are also DVI Digital to TTL interface
- Roll your own
Graphics card Height:
The connector is at the edge of the board, so if you are willing to live with 2 PCB and expanding the overall foot print, you can do it. Think outside the box literally.
Basically you need 1 PCB as a replacement to the riser card. Put in a vertical connector to a 2nd card. This card also carries a mating connector and instead of rising, it drops the graphic card down to level with EFIKA.
Code:
PCB1 Conn PCB2
|<===>|
== gfx card ==>| == EFIKA ==
Batteries:
Take a look at what the guys are using for Electric RC cars/boats/planes/helicopters. You'll learn a lot about battery technologies , safety, charging and where to get them cheap.
Case:
- either look for existing boxes (eg. 1U/2U enclosures, electronic enclosures, diving cases (see URL) etc)
http://www.uwkinetics.com/home.php
- make your own with aluminium channels (e.g. U shaped ones) with lexan/aluminium panels.
- Vacuum forming
http://members.aol.com/GCGassaway/vacuform.htm
See following for all kind of 'case mods' for turning something into a 'laptop'
http://www.hackaday.com/category/laptops-hacks/
I would highly recommend you take a look at how people do 'case mods' for game consoles into laptops. Also try to take advantage of those LCD monitors as they already have all the electronics inside to do what you need. Also take advantage of these commodity electronic as they have high volume, so they will beat you sourcing individual components.
Good luck.